Autoprint Fine Coat 80 Drip Off

UV & Aqueous Coating 

Autoprint is always committed to bring modern cutting edge technology to its customers. Autoprint Fine Coat 80 Drip Off, an offline sheet fed UV & Aqueous coating machine is one such revolutionary product from Autoprint. Autoprint Fine Coat 80 Drip Off can perform full and spot (UV & Aqueous) coating on thin and thick papers at a speed of maximum 6000 sheets per hour. It is designed to meet the growing demand for a reliable and precision coater for large format printers and packaging units. 

Autoprint Fine Coat 80 Drip Off is an offline sheetfed Flexo Rotary Automatic UV and Aqueous Coater with UV and IR Dryer.  It can perform Full or Flood coating, Spot coating and Spot-not window coating of both UV based and water based (Aqueous) coatings.  It is equipped with 3 roller coating system including Chrome plated Anilox Roller and doctor blade similar to chamber doctor for better control of UV Varnish solution.  It works on letter press dry offset principle with 2 cylinder system.  First cylinder is plate cum blanket cylinder.  We can use blanket for doing full or flood coating, whereas Flexo or photo polymer plate to be used for doing spot coating.  We can achieve spot-not window coating by using stripped blankets wherever coating is not required.  Spot not window coating is mainly used by pharma carton manufacturers to avoid coating on coding and pasting area. It is a brand new dedicated Coater with specially designed grippers and stainless steel coater unit and other parts to withstand the highly corrosive UV Varnish solution.  Hence it is far better and advantageous than the used or converted coater in the long run.  Why we have to take big risk on converted coater when you are getting a brand new machine along with dryer combined warranty with marginal difference in cost?  The Dryer unit also carries One year spares warranty and 1000 hrs replacement warranty for the UV and IR Lamps.  The Lamps and reflectors are of high quality standards imported from Germany.  Autoprint has installed more than 280 machines of Fine Coat 80 in all leading pharma, packaging companies all over India and in abroad as of March 2018.  

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It can handle minimum 60 gsm chromo art mirror coated labels and paper upto 450 gsm board of size upto 22”x32”.  The maximum speed is 6000 sheets per hour.  It is ideal for large packaging printers as well as for starting Job work Unit for UV Coating, Aqueous Coating, Spot Coating, Post Press process Job in suitable location for serving cluster of printers.  It is ideal replacement upgrade solution for conventional manual feed or auto feed roller coater and your old used dryer.  Apart from packaging, UV coating is also now popular among Publishing houses, where it is slowly replacing with UV coated Book Cover pages instead of lamination, Since lamination is a slow process which cannot match with the production made in offset presses.  The creasing issues of book cover pages are also eliminated by using creasable varnishes and by the use of proper creasing tool in the perfect binding unit.

Technical Specifications

Model Autoprint Fine Coat 80 Drip Off (UV & Aqueous Coating)
Maximum Paper Size  560 x 812 mm (22" x 32")
Minimum Paper Size 250 x 300 mm (10" x 12")
Maximum Coating Size  550 x 800 mm
Paper Thickness  60-450 gsm
Max. Coating Speed  6000 sph
Blanket Size  640 x 822 x 1.95 mm (4 ply)
Plate Size  640 x 810 x 0.3 mm
Polymer Plate Thickness (For Spot Coating)  1.70 x 0.3 mm x 0.1 mm (for double side tape)
Gripper Margin on Plate 35 mm
Gripper Margin on Paper  10 mm
Gripper Bite  5 mm
Circumferential Image Micro Adjustment  30 mm offline
Registration Accuracy  ± 0.5 mm
Side Lay Fine Adjustment  ± 1.5 mm
Feeder Pile Height  860 mm
Delivery System  Chain Delivery
Power Supply 3 Phase 440 V, 50 Hz
Coating Power Consumption 17 Kw (23 Hp)
Main Drive Motor 3.7 Kw (5 Hp)
Compressor Motor 1.5 Kw (2 Hp)
Pile Up / Down Motor  0.75 Kw (1 Hp)
Lubrication Pump  0.18 Kw (0.25 Hp)
Varnish Motor  0.375 Kw (0.5 Hp)
Dampening Motor  0.375 Kw (0.5 Hp)
Inter-deck Dryer Power 9.6 Kw (13 Hp)
Dryer Power Consumption  12.5 Kw (17 Hp) (for 12 Feet Standard Dryer)
Total Power Consumption  30 Kw (40 Hp)
Dimensions (L x W x H)  8300 x 1900 x 1800 mm (with 12 Feet Standard Dryer)
**Connected Load Depends On The Dryer Configuration

Features at a Glance

  • Stream Feeder System
  • Pull Type Side Lay On Both Sides
  • Motorized Pile Up/Down Mechanism
  • Dampening System With 4 Rollers
  • 16 Rollers With 3 Form Rollers & 4 Oscillator Rollers
  • Electro Mechanical Double Sheet Detector
  • No Sheet Detector
  • Swing Arm Gripper
  • Changeable Anilox Roller With 300 LPI Standard
  • Cylinder System for Flood & Spot Coating
  • Separate Geared Motor For The Coating Unit
  • Pneumatic Operation
  • Peristaltic Varnish Pump
  • Connectable to UV/IR Dryer Unit
  • De-clutching Of Offset Priming Unit
  • Inter-deck UV Drier – 1 UV Lamp, 300 W/Inch, Sensor Controlled Automatic Shutter On / Off Along With Low / High Power, Air Cooled, EPS Type Power Pack With 10% - 100% Control Of UV Intensity
  • Quick Change Clamps For Plate Cylinder
  • Automatic Lubrication Unit
  • High Speed PLC Based Control With 5.6” Touch Screen
  • Main Motor With Brake For Instantaneous Stopping Of Machine For Operator Safety
  • Early Sheet Sensing For Minimum Wastage And Improved Productivity
  • Plate Bending Provision
  • CE Compliant Machine
  • *Coating Thickness: 3 - 8 gsm Depending Upon Combination Of Anilox And Form Roller Of Different LPI And Hardness

Optional Features

  • Ultra Sonic Double Sheet Detector
  • Spare Anilox Roller Assembly
  • Palte Register Punch
  • Diaphragm Pump
  • Antistatic Device
  • Anilox Roller Lifting Arrangements

Standard supply of UV/IR Dryer unit comprising of the following:

  • 12 ft Vacuum Hold-down, Teflon-Coated Fiber Belt Conveyor .
  • One IR Module comprising 2 IR Lamps of 3 Kw each.
  • One UV Module comprising One UV Lamp of 300 Watts per inch power.
  • Automatic Receding Pile with Delivery Stacker
  • 12 ft High Pile Dryer With Additional IR & UV Lamps (Optional) .